Customized cutting machine service

Customise cutting machine with additional automation process

ESMAI design and manufacture the customised cutting machines with additional automation process combined in one machine, for example, our silicone o ring gaskets fully automatic cutting and bonding machine ES-060 , draw silicone gaskets to fixed cutting length and cut the gaskets to fixed length, dipping  both ends silicone gaskets with silicone adhesive and place the adhesive dipped gaskets in the hot mold ,the hot mold will heat adhesive to cure and form a good bond of silicone oring gaskets .the bonded oring gaskets will be taken by the mechanial hands and fowarded to the collection bands , all other automation process can be added on the customised cutting machine like below automation process.

How to make a customised cutting machine

1,Define automation solution

Firstly, customer will need to tell us all the production process to make his products , so we can design automation solution accordingly.like one of our customer ireland , he requires automation of a bundle rope , the customised machine achieves the automation of hotting cut rope to length, clip both ends ropes.

2, Manufacturing

Our mechanical engineer will sort out all the spare parts needed for all the automation that's needed ,the motors ,the air cylinder, the moving rails  and machine structure metal parts  and make detailed drawings for the machine structure parts and foward to our workshop to make the parts and our soft ware engineers will make the PLC touch screen for the machine and design the programing for operation of the machine , the layout of electrical maps etc. 

3, Assembly

After all spare parts of the machine are the ready , the sheet metal parts ,the aluminium extruded parts , motors ,air cylinder and air tubes ,motors ,plc touch screen and electrical parts of PCB, servo driver, wires . our engineer and worker staff will assembly all the spare parts and machine structure and put inside the wires and air tubes and do the necessary connection . 

4, Machine test

After the machine is fully assemblied, our engineer will run enough test of the machine for the stable performance of the machine , firstly ,we will do empty run of the machine for some time and then we will load on the material for processing and check the machine if perform stablely . if not stable , we will keep improving the parts that affects the stable performance of the machine . at last step , the machine will go back to empty run for one week, our engineer will find out and define the wearable spare parts for customer to prepare as back up spare parts for long term maintainance after they receive the machine .

How to define a good machine

1,Practical &easy to use

The cutting machine will be designed on the basis of practical and easy to use.  the machine automation working parts are made practical and reasonable and PLC touch screen is simple to use for workers , basis product prameter setting , working parts prameter setting ,manual mode ,alarm code which help customers to trace to specifical problem and with the solution to solve problem accordingly .

2, Labour saving

The customised cutting machine combines cutting and with other additional automations to save labour cost . like in customers' real production , cutting silicone gaskets to length , dip silicone gaskets ends with silicone glue and put in hot mold to heat bond and take out bonded orings, we are just replacing  all those production process  with automations and putting them together in one machine .

3, Great productivity

Productivity is prime purpose for a customer to let us design the machine and achieve automations to replace other labour to increase their productivity and make more money for them . so our engineer will cater to customer's productivity requirement to design and produce the customised cutting machine.

4, Stable performance

The customised cutting machine should be stable to use with as little  maintainance effort as possible .so this calls for engineer to design the working units and struture on basis of simplicity ,the more simple and practical the designed working parts, the more stable performance the customised cutting machine can be and also choose good quality spare parts .