product
velcro cutting machines
Customise Cutting Machine With Additional
Automation Process
ESMAI design and manufacture the customised cutting machines with additional automation process combined in one machine for example our silicone o ring gaskets fully automatic cutting and bonding machine ES-060 draw silicone gaskets to fixed cutting length and cut the gaskets to fixed length dipping both ends silicone gaskets with silicone adhesive and place the adhesive dipped gaskets in the hot mold the hot mold will heat adhesive to cure and form a good bond of silicone oring gaskets .the bonded oring gaskets will be taken by the mechanial hands and fowarded to the collection bands all other automation process can be added on the customised cutting machine like below automation process.

Gluing

Gluing two parts material together after dipping the material with glues and place in the hot mold to cure and form a bond.

Winding

Wind material into rolls like silicone tubes ropes velcros and other material etc. winding speed can be set winding circle amount to be set.

Stacking

Like stacking the cut to length velcro in good order that will be easy to collect and direct to packing by workers.

Assembly

Assemble two material together like assemble the silicone oring gaskets to the food container cap lids so the food container cap lids will have silicone oring gaskets fitted inside etc.

Laminating

Laminate adhesive tapes with other material like silicone strip with double side tapes rubber strip with 3M tapes etc.

Clamping

Clamping two parts together like clamping a metal wire on two rope ends to form a rope loop . the clamped rope loop is strongly bonded by the clamped metal wires.

Inspecting

Inspecting the processed product by the machine if meet with quality requirement . like inspecting the bonded silicone oring gaskets if all pcs are bonded well with pulling test device after going through pulling test requirement the good bonded oring gaskets will be fowarded for collection and weak bonded oring gaskets willl be passed out and separated from the good ones .

Knotting or other automated process

Other automation process also involves taping hole punching stripping case inserting and some other process which customers requies us to customise and add for them etc.

Basic Cutting
Basic cutting is the primer function of a customised cutting machine it involves various cutting metholds such as corner angle cutting high speed cutting lathe cutting die cutting and kiss cutting and slitting cutting etc ESMAI can customise the basic cutting method &techniques according to customer’s needs.
High speed cutting

High speed cutting

High-speed cutting means to apply high-power servo motors to achieve fast cutting generally for products with small cutting lengths and high output requirements such as rubber bands and silicone gaskets.

Ultrasonic cutting

Ultrasonic cutting

Ultrasonic cutting refers to seal cutting edge of product without fray and the cutting edge should look natural and compare to hot cut the sealed cutting edge is without dark . ultrasonic cutting meets demand of customers with high requirement for cutting edge.

Hot air motivated cutting

Hot air motivated cutting

Hot cut applies blunt knife with application of air cylinder on top to maximize the cutting force and heat tube to elevate knife temperature up to 650 degrees for cutting and heat seal thick and large size material like big ropes thick webbings etc.

Other cutting method

Other cutting method

Other cutting also includes slitting cutting electronic eye precision cutting laser cutting lathe vibration cutting rotation cutting and other cutting techniques.

Lathe cutting

Lathe cutting

Lathe cut refers to a cutting process designed for products that require extremely flat and smooth cuts such as silicone or rubber washer gaskets. In this process the cutting blade operates at high speeds to ensure a flat cut while maintaining precise movement for accurate cutting lengths.

Kiss cutting

Kiss cutting

Kiss cutting refers to cutting adhesive material with back film or paper . By adjusting the knife cutting depth it cuts to the adhesive material but not through the back film or paper by separating waste material from the kiss cut material the material kiss cut to shape remains on the back film or paper and gets into roll form.

Die cutting

Die cutting

Die cutting means the mold will be made of the shape of customer’s cutting material and with high power motor to drive die cut mold to die cut material to shape.

Angle cutting

Angle cutting

Angle corner cutting means the cutting knife can automatically rotate to a preset fixed angle for cutting the material such as 45° cutting on the left and 45° cutting on the right to cut bevels of different shape pattern.

High speed cutting

High speed cutting

High-speed cutting means to apply high-power servo motors to achieve fast cutting generally for products with small cutting lengths and high output requirements such as rubber bands and silicone gaskets.

Ultrasonic cutting

Ultrasonic cutting

Ultrasonic cutting refers to seal cutting edge of product without fray and the cutting edge should look natural and compare to hot cut the sealed cutting edge is without dark . ultrasonic cutting meets demand of customers with high requirement for cutting edge.

Hot air motivated cutting

Hot air motivated cutting

Hot cut applies blunt knife with application of air cylinder on top to maximize the cutting force and heat tube to elevate knife temperature up to 650 degrees for cutting and heat seal thick and large size material like big ropes thick webbings etc.

Other cutting method

Other cutting method

Other cutting also includes slitting cutting electronic eye precision cutting laser cutting lathe vibration cutting rotation cutting and other cutting techniques.

Lathe cutting

Lathe cutting

Lathe cut refers to a cutting process designed for products that require extremely flat and smooth cuts such as silicone or rubber washer gaskets. In this process the cutting blade operates at high speeds to ensure a flat cut while maintaining precise movement for accurate cutting lengths.

Kiss cutting

Kiss cutting

Kiss cutting refers to cutting adhesive material with back film or paper . By adjusting the knife cutting depth it cuts to the adhesive material but not through the back film or paper by separating waste material from the kiss cut material the material kiss cut to shape remains on the back film or paper and gets into roll form.

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