Customised cutting machine supplier -One stop cutting solution- ESMAI

Customise Cutting Machine With Additional
Automation Process

ESMAI design and manufacture the customised cutting machines with additional automation process combined in one machine for example our silicone o ring gaskets fully automatic cutting and bonding machine ES-060 draw silicone gaskets to fixed cutting length and cut the gaskets to fixed length dipping both ends silicone gaskets with silicone adhesive and place the adhesive dipped gaskets in the hot mold the hot mold will heat adhesive to cure and form a good bond of silicone oring gaskets .the bonded oring gaskets will be taken by the mechanial hands and fowarded to the collection bands all other automation process can be added on the customised cutting machine like below automation process.

Gluing

Gluing two parts material together after dipping the material with glues and place in the hot mold to cure and form a bond.

Winding

Wind material into rolls like silicone tubes ropes velcros and other material etc. winding speed can be set winding circle amount to be set.

Stacking

Like stacking the cut to length velcro in good order that will be easy to collect and direct to packing by workers.

Assembly

Assemble two material together like assemble the silicone oring gaskets to the food container cap lids so the food container cap lids will have silicone oring gaskets fitted inside etc.

Laminating

Laminate adhesive tapes with other material like silicone strip with double side tapes rubber strip with 3M tapes etc.

Clamping

Clamping two parts together like clamping a metal wire on two rope ends to form a rope loop . the clamped rope loop is strongly bonded by the clamped metal wires.

Inspecting

Inspecting the processed product by the machine if meet with quality requirement . like inspecting the bonded silicone oring gaskets if all pcs are bonded well with pulling test device after going through pulling test requirement the good bonded oring gaskets will be fowarded for collection and weak bonded oring gaskets willl be passed out and separated from the good ones .

Knotting or other automated process

Other automation process also involves taping hole punching stripping case inserting and some other process which customers requies us to customise and add for them etc.

Basic Cutting

Basic cutting is the primer function of a customised cutting machine it involves various cutting metholds such as corner angle cutting high speed cutting lathe cutting die cutting and kiss cutting and slitting cutting etc ESMAI can customise the basic cutting method &techniques according to customer’s needs.

Other cutting method

Other cutting also includes slitting cutting electronic eye precision cutting laser cutting lathe vibration cutting rotation cutting and other cutting techniques.

Lathe cutting

Lathe cut refers to a cutting process designed for products that require extremely flat and smooth cuts such as silicone or rubber washer gaskets. In this process the cutting blade operates at high speeds to ensure a flat cut while maintaining precise movement for accurate cutting lengths.

Kiss cutting

Kiss cutting refers to cutting adhesive material with back film or paper . By adjusting the knife cutting depth it cuts to the adhesive material but not through the back film or paper by separating waste material from the kiss cut material the material kiss cut to shape remains on the back film or paper and gets into roll form.

Die cutting

Die cutting means the mold will be made of the shape of customer’s cutting material and with high power motor to drive die cut mold to die cut material to shape.

Angle cutting

Angle corner cutting means the cutting knife can automatically rotate to a preset fixed angle for cutting the material such as 45° cutting on the left and 45° cutting on the right to cut bevels of different shape pattern.

High speed cutting

High-speed cutting means to apply high-power servo motors to achieve fast cutting generally for products with small cutting lengths and high output requirements such as rubber bands and silicone gaskets.

Ultrasonic cutting

Ultrasonic cutting refers to seal cutting edge of product without fray and the cutting edge should look natural and compare to hot cut the sealed cutting edge is without dark . ultrasonic cutting meets demand of customers with high requirement for cutting edge.

Hot air motivated cutting

Hot cut applies blunt knife with application of air cylinder on top to maximize the cutting force and heat tube to elevate knife temperature up to 650 degrees for cutting and heat seal thick and large size material like big ropes thick webbings etc.

Shenzhen ESMAI Technology. Co.Ltd.

Customise Cutting Machine

Launched in 2019 ESMAI focuses on offering customised cutting machines with additional automation based on cutting
.
ESMAI is a manufacturer that specializes in custom-made cutting machines. The customized cutting machines adds other automated processes on the basis of cutting replacing all the processing steps of customers’ manual production of their products with automated processes helping customers save labor and improve production efficiency.

Our customised cutting machines applies for cutting and processing silicone and rubber oring gaskets silicone tubing&cord&sponges adhesive silicone strips and narrow fabrics like webbing elastics velcro tapes ropes leather and fabric sheets and auxilary machines like silicone o ring gaskets joining vulcanizer press machine etc.

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Shenzhen ESMAI Technology. Co.Ltd.

Customise Cutting Machine

The customized cutting machines produced by ESMAI adds bonding assembly winding lamination and other automated processes on one machine based on cutting.

Customers only need to describe to us in detail all the back-end processes they handle their products and our engineering team will design detailed drawings and automation solutions based on the customer’s production process. We have 10 structural engineers and 8 software engineers each with a clear division of tasks the structural engineer is responsible for designing the overall structure of the machine and the design of the motion combination components.

our machines are CE certified .All our customized cases are as high as 500 cases the typical big company we served are Semperitgroup Merefsa Tekni-plex and Tiemmetisrl in silicone and rubber industries and our customers are mainly distributed in Europe and the United States India and Turkey.

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Shenzhen ESMAI Technology. Co.Ltd.

Customise Cutting Machine

1After sale service All spare parts of the customised cutting machines will have one year of free maintainance by changing for customers free spare parts and free shipping of spare parts within one year .

2Good parternership with our customers Our customers who placed orders with us for the customised cutting machines had built good parternership with us in the long term our customer think the machines we customised for them had saved their labour cost and increase their productivity compared to how they previously post process their product manually with multi workmanship.

3Good quality control ESMAI ‘s engineer had strict requirement for the spare parts to be made for the customised cutting machines .controlling the quality of spare parts are important for ensuring the stable performance of the machine . after the machine are fully assembled it will go through empty run for one week and load on material for process on the machine for another week for stability test

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Shenzhen ESMAI Technology. Co.Ltd.

Customise Cutting Machine

Our engineer will make the machine design drawings for the automation solution and determine the general key spare parts and parameters for making the machine we can keep modify the machine design drawing until customer are convinced and settle with the solution .there are four key factors for making a sucessful customised cutting machines

1 Productivity . if the machine works fast enough to meet with production requirement .

2 Quality . if the processed material can meet with customer's quality requirement .

3 Automation in one machine. If all the required processing automations can be done in one machine to save labor

4 Stability . If the completed machine works with stability the machine design should be as much simple and practical as possible to maintain stability.

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