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Silicone extrusion machine ES-055
The silicone extrusion machine is designed for extruding and making extruded silicone products like silione tubes ,silicone strips ,silicone profiles with good quality , the extrude silicone products have small size tolerance up to +-0.06mm ,the extruded silicone product is smooth surface both inside the wall or outside the wall and had no bubbles ,smooth surface . the silicone tube wall thickness reach up to 0.2mm
The whole silicone extrusion production line involves one silicone extruder , one shape forming heating tunnel and 3- 4 sets curing heating tunnels based on customers' silicone product sizes
The heating tunnels raise heating temperature really fast with high efficiency heat tubes and keeps the temperature in stable which ensures the extruded silicone products are fully vulcanized .
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This extrusion silicone rubber machine applies PLC touch screen controls and reserve some simplified physical keys which is easy to operate ,one of the main advantage is that you can store your specifical silicone product prameters in the machine , like curing tempearture ,speed ,curing time etc in one package recipe ,you can store the recipe and retrieve it and apply the previous silicone product prameters with one key pressing on the touch screen .
With IO monitoring , each alarm code can trace to exactly to exact problem or which spare parts had failed which allows us to locate the problem exactly and offer solution accordingly .
The silicone extrusion machine ES-055 will boost productivity for silicone extrusion manufacturers ,based on the silicone product size of our customer ,we have 25,65, 85 size machine , below the extruded silicone products , the silicone extruders ES-055 are wide application to all kinds of silicone tubes ,silicone profiles etc .
【Technical Data】
Silicone extrusion machine
| Model No. /Item | Screw diameter | Screw compression ratio | Screw type | Screw rotation ratio | Motor power/KW | Machine center height /mm | Output (machine head kg/H) | Actual production KG/H | Size(L*W*H) | N.W(KG) |
| ES-055-1 | 25 | 2.6:1 | Singles screw trace, not same distance and depth | 0-60 | 2.6 | 1000 | 40 | 5-20 | 1000*600*1140 | 400 |
| ES-055-2 | 65 | 2.6:1 | 0-50 | 7.5 | 120 | 30-70 | 1900*620*1230 | 900 | ||
| ES-055-3 | 85 | 2.6:1 | 0-45 | 15 | 220 | 30-100 | 2080*640*1250 | 1100 |
Shape forming heating tunnel
| Model No/Prameter | Heating power/KW | Power consumption KWH | Temperature control range | Heat tube material | Temperature raising time (to 700℃) | Size(L*W*H) | Net weight (KG) |
| ES-055-W | 10 | 7 | One phase | Stainless steel | 45Min | 500*500*1220 | 180 |
| ES-055-H | 12.5 | 8 | One phase | Stainless steel | 40Min | 800*500*1220 | 200 |
Curing Heating tunnel
| Heating power/KW | Power consumption KWH | Temperature range ℃ | Transporting speed Meter/Min | Foot wheels under heating tunnel shelf | Heating tunnel center height | Heat tube material | Temperature raising time (to 400℃) | Size(L*W*H) | Net weight (KG) |
| 5.2 | 3.5 | 25-400 | 40 | yes | 900(+50) | Stainless steel | 30Min | 2000*500*1220 | 240 |
| 6.4 | 4.5 | 25-400 | 40 | yes | 900(+50) | Stainless steel | 30Min | 2500*500*1220 | 290 |
【Product Advantage】
1,Wide application to silicone tubes ,silicone strips and silicone profiles ,all kinds of silicone extrusion products
2, The extrusion density is good, the inner and outer surfaces of the silicone products are smooth, there are no bubbles on the extruded silicone products , easy to clean the remaining silicone material , the extruder screw is easy to disassemble, the minimum extrusion size tolerance can 0.06mm, and the product wall thickness can be 0.2mm
3, Economical energy saving with good heating tunnel which keeps temperature well .
【Product Details】
1, PLC Touch screen control ,the silicone extrusion machine applies PLC touch screen control and
reserve some key physical buttons ,customer can set their product prameters on the machine
and save as one recipe and update lively the product processing matching speed . With IO monitoring
, Every alarm code can trace to exactly which spare parts had failed and handle it in time .
Using a 100-pulse encoder knob with a servo motor can accurately adjust the servo speed in 1 turn,
and 10 turns is the full speed. It is more accurate than a potentiometer and has stronger anti-interference ability.
The touch screen monitors machine execution data in real time, given speed value, servo feedback speed value,
pressure value, meter number, single linkage value, current value, voltage current value and other real-time data.
2, Heating tunnel ,each tunnel furnace adopts an independent temperature controller, with a
temperature setting range of 0-400°C and a balanced and stable temperature.
Using Taiwan Yang Ming 3P solid state relay, the empty ratio can reach 20 and the temperature control is more accurate.
3,High power servo motor, the extruder applies with high power servo motor to ensure good and
stable performance
Use Guomao industrial gearbox to ensure the concentricity of the screw barrel, no friction, no blackening,
and stable retreat force.
The inside of the barrel adopts spiral water cooling which ensures stable cooling and no partial heating.
The extrusion screw, silicone material feed roller, barrel and extruder head all have water cooling circulation
The extruder head is vital for machinery and with high frequency quenching and tempering and clear electroplating surface treatment
4, Heating tunnnel ,The heating tunnel temperature maintains stable, the heating tube has high heating efficiency
and fast heating speed, and the stable conveying and heating silicone tube in the tunnel furnace ensures
that the extruded silicone tube is fully vulcanized.
The heating tunnel applies with double-cover on top which is more airtight and does not deform at high temperatures.
It is made of stainless steel 304 and is cleaner and more nice .
5, Guiding device , There are guiding device at the end of the tunnel to ensure
that the product does not slip on the steel belt and is stable.
The direct connection of the motors solves the unstable conveying situation compared to the
old traditional chain drive method
There are pallets and supporting wheels in the drying tunnel to ensure smooth transportation of the steel belt.
6, Optional feeder device on top of the extruder ,adopting roller type feeding, the feeder speed are matching with
the host speed of the extruder machine,With photoelectric switch to detect the lack of silicone rubber material and feed in time ,
precise feeding More accurate than manual feeding .
Front View
Side View
Side View
Back View
Over View
【Warranty 】
As a silicone extrusion machine supplier , all the spare parts of the 055 machine will have one year of free maintainance
by changing the spare parts for free and free shipping of spare parts to overseas clients starting from the issuing date of commercial invoice after on line diagnosis .
【Packing】
1Set/Wooden case ,foam paddings will be put inside wooden case for safe overseas shipping
